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Makram GHRIBI

Colombes

En résumé

• Results-producing management career spanning 18+ years, demonstrating year over year improvement in quality, cost, and delivery functions
• Strong and decisive operations leader with excellent analytical, organizational, team building and planning skills
• Maintain uncompromising focus on high quality standards and bottom-line profit improvement
• Well versed in Lean, 5S, and other quality management methodologies to consistently deliver strong operating and financial results
• Project launch Management expert with good automotive electronics industry experience. Successfully launched the manufacturing of several new products (Displays, Key fobs, immobilizers and Electronic boards)
• Wide production management experience, including assembly and SMD Technology processes.
• Wide maintenance management experience, with excellent knowledge of CAM software (Coswin…)

PROFESSIONAL EXPERIENCE
JOHNSON CONTROLS 2000 - Now:
Plant Manager - Johnson Controls Macedonia (2012 – Present)
Promoted to hold full responsibility for quality, cost and delivery from raw material suppliers to customers within 5600 sq.m plant with workforce of 320. In 2012 we generate a turnover of 86M$
Main responsibilities:
• Oversees all daily operations of the plant.
• Make sure policies and procedures are followed in all departments.
• Define and follow up of the performance objectives of direct reports
• Supervise and motivate staff members.
• Creating and following the plant budget and preparing profit and loss projections
• Establish safe equipment and work place.
Selected accomplishments:
• Implemented full Lean processes in the shop floor (one piece flow and WIP drastically reduced)
• Implemented full traceability of our product through MES ( Manufacturing Execution System)
• Worked on line standardization
• 12% Headcount saving VS 10% Volume increase
• Achieved Best in Class in Johnson Controls for machine utilization for 2 years in a raw
• Achieved 100% Delivery rate in FY13
• Achieved 1.5 M$ saving through CI projects
• Big improvement in quality results (all targets were met FY13)
Operations Manager - Johnson Controls Macedonia (2010 – 2012)
Main responsibilities:
Working as an expatriate in Johnson Controls Skopje (Macedonia), Member of management team, responsible of Production, Maintenance and New project departments
Selected accomplishments:
• lead, develop and evaluate production, maintenance and Launch staff of 10 members
• Reorganized the maintenance and the production department for better collaboration and effectiveness
• maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs
• manage high volume manufacturing of more than half a million products per month
• attain a sustained improvement of 12% in line efficiency
• develop and track cost improvement projects to reduce production costs by 15%
• Successfully launched several new projects ( for BMW, Ford, Renault, Mercedes)
Lead Launch Manager - Johnson Controls Tunisia (2007-2010)
Main responsibilities:
Member of Johnson Controls Tunisia Management Team, leading a team of 4 launch managers, 6 Manufacturing Engineers and 5 Manufacturing technicians, responsible for the plant new product launches and serial products.
Training a team of Launch Engineers in Johnson Controls Macedonia
Selected accomplishments:
• Leading the launch and the production transfer of several products
• Launch of the Injection molding activity
• Leading the launch department in Skopje plant (train and coach the new launch engineers )
• Participating in several RFQ (Request for a quotation)
Production and Maintenance manager - Johnson Controls Tunisia (2005 – 2007)
Main responsibilities:
Member of Johnson Controls Tunisia Management Team, responsible of managing the production and the maintenance of 6 SMD lines, 13 assembly lines and ignition coil shop floor,

Entreprises

  • Johnson Controls - Plant manager

    Colombes 2012 - maintenant
  • JOHNSON CONTROLS - Plant Manager

    Colombes 2012 - maintenant Promoted to hold full responsibility for quality, cost and delivery from raw material suppliers to customers
    within 5600 sq.m plant with workforce of 320. In 2012 we generate a turnover of 86M$

    Main responsibilities:

    * Oversees all daily operations of the plant. ;
    * Make sure policies and procedures are followed in all departments. ;
    * Define and follow up of the performance objectives of direct reports ;
    * Supervise and motivate staff members. ;
    * Creating and following the plant budget and preparing profit and loss projections ;
    * Establish safe equipment and work place.

    Selected accomplishments:

    * Implemented full Lean processes in the shop floor (one piece flow and WIP drastically reduced) ;
    * Implemented full traceability of our product through MES ( Manufacturing Execution System) ;
    * Worked on line standardization
    * 12% Headcount saving VS 10% Volume increase ;
    * Achieved Best in Class in Johnson Controls for machine utilization for 2 years in a raw

    * Achieved 100% Delivery rate in FY13
    * Achieved 1.5 M$ saving through CI projects ;
    * Big improvement in quality results (all targets were met FY13)
  • JOHNSON CONTROLS - Operations Manager

    Colombes 2010 - 2012 Main responsibilities:

    Working as an expatriate in Johnson Controls Skopje (Macedonia), Member of management team, responsible of
    Production, Maintenance and New project departments

    Selected accomplishments:

    * lead, develop and evaluate production, maintenance and Launch staff of 10 members ;
    * Reorganized the maintenance and the production department for better collaboration and effectiveness ;
    * maximize effectiveness of production team, equipment and materials to produce multi-line products within
    planned schedules while reducing costs
    * manage high volume manufacturing of more than half a million products per month ;
    * attain a sustained improvement of 12% in line efficiency ;
    * develop and track cost improvement projects to reduce production costs by 15% ;
    * Successfully launched several new projects ( for BMW, Ford, Renault, Mercedes)
  • JOHNSON CONTROLS - Lead Launch Manager

    Colombes 2007 - 2010 Main responsibilities:

    Member of Johnson Controls Tunisia Management Team, leading a team of 4 launch managers, 6 Manufacturing
    Engineers and 5 Manufacturing technicians, responsible for the plant new product launches and serial products.

    Training a team of Launch Engineers in Johnson Controls Macedonia

    Selected accomplishments:

    * Leading the launch and the production transfer of several products ;
    * Launch of the Injection molding activity ;
    * Leading the launch department in Skopje plant (train and coach the new launch engineers ) ;
    * Participating in several RFQ (Request for a quotation)
  • JOHNSON CONTROLS - Production and Maintenance manager

    Colombes 2005 - 2007 Main responsibilities:

    Member of Johnson Controls Tunisia Management Team, responsible of managing the production and the maintenance
    of 6 SMD lines, 13 assembly lines and ignition coil shop floor, with total department head count of 400 employees.

    Selected accomplishments:

    * Met customer requirements and delivered quality and productivity gains ;
    * Installed and started 4 SMD lines ;
    * Re-engineered the maintenance department with the introduction of CAM software and implementation of the
    maintenance dashboard
  • JOHNSON CONTROLS - Production manager

    Colombes 2004 - 2005 Main responsibilities:

    Member of Johnson Controls Tunisia Management Team, responsible of managing the production of 6 display assembly
    lines and ignition coil shop floor, with total department head count of 230 employees

    Planned, organized, supervised and implemented manufacturing procedures in accordance with Quality Assurance
    methods, new process technologies, organizational strategies and quarterly/annual budgets

    Selected accomplishments:

    * Supervised and administered staff and equipment/machines throughout production process. ;
    * Analyzed and prepared production budgets and timelines required to complete production projects. ;
    * Ensured that all safety and quality measures were adhered to during production process, from beginning to end. ;
    * Prepared various training programs, with consideration for complexity of production process and construction
    engineers' skills.
    * Enabled proper utilization of resources, reducing wastage.
  • JOHNSON CONTROLS - Manufacturing Engineer

    Colombes 2000 - 2004 Responsible for the manufacturing of Renaults and PSA displays

    Selected accomplishments:

    * Leading the transfer and the start-up of 2 assembly line from Johnson Controls LFB to Johnson Controls Tunisia ;
    * Achieved the quality and efficiency target 6 months after the transfer and installation of the 2 transferred lines ;
    * Member of SDT team ;
    * Leading the changes in the product-process during serial production
  • SCICO - Technical Control Engineer

    1998 - 2000 Responsible of the assembly control of the main mechanical equipments (Steam Turbine, cooling condenser, Boiler) in a 2000 MW combined cycle power plant

Formations

  • Ecole Nationale D'Ingénieurs (Monastir)

    Monastir 1990 - 1994 Ingenieur Maintenance Industrielle
  • Ecole Nationale D'Ingénieur De Monastir (Monastir)

    Monastir 1990 - 1994 Maintenance Industrielle

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